The solution came in the form of waste cooking oil from McDonald’s. “We found that McDonald’s waste cooking oil has excellent potential as a 3-D printing resin,” Simpson said. After subjected a liter of used cooking oil to a chemical treatment process, the team had 420 milliliters of usable resin. They used it to print a highly detailed plastic butterfly, with fine details at the 100-micrometer level. The butterfly didn’t break or melt when subjected to tests, proving the strength of the new resin was equal to that of its more expensive commercial counterpart.
What’s more, the team estimates that producing the cooking oil-based resin would cost about $300 per ton. Most traditional commercial high-resolution resins cost more than $525 per liter.